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E-mail:liu@mingchenggroup.com
Phone:+86 13322202758
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Address:No. 20, Gangwan Street, Zhongshan District, Dalian City, Liaoning Province
Round Bar Peeling Machine: Product DescriptionWelcome to our guide on the Round
Welcome to our guide on the Round Bar Peeling Machine. This innovative solution is designed to streamline the peeling process for round bars, offering efficiency, precision, and reliability.
The Round Bar Peeling Machine operates on a straightforward principle. It utilizes advanced technology to remove surface defects and imperfections from round bars, resulting in a smooth and polished finish. This process involves feeding the round bars into the machine, where they undergo precision peeling, ensuring consistent quality across the entire surface.
The Round Bar Peeling Machine offers efficient and precise processing for various bar diameters, with models that cater to diverse industrial needs. Its robust design, consistent performance, and advanced specifications make it suitable for heavy-duty applications in sectors like steel, automotive, and machinery manufacturing.
Broad Processing Range
Each model accommodates different bar diameters, from ∮8-40mm for the MC-40 to ∮70-150mm for the MC-150. This range allows the machine to handle both small and large bars, providing flexibility for manufacturers with varying product sizes.High Straightening Speed and Roller Efficiency
The machine delivers a straightening speed of up to 25 m/min (for models MC-40, MC-60, MC-40) and is equipped with rollers capable of speeds up to 140 rpm. This ensures fast and accurate processing, optimizing productivity for larger-scale operations.Superior Surface Finish and Dimensional Accuracy
Designed for hot-rolled materials, the machine achieves a surface roughness of Ra1.6-0.8, producing smooth, high-quality finishes. Diameter tolerance is maintained within h8, minimizing deviations and ensuring product uniformity.Exceptional Linearity for Finished Products
With a finished product linearity of ≤0.5‰, the Round Bar Peeling Machine guarantees straight bars, enhancing the quality and usability of the processed bars in various high-precision applications.Powerful and Reliable Operation
The machine operates on a stable power supply of AC 380V 50Hz, with DC24V control power, ensuring reliable performance. With installed capacities from 48KW to 187KW, each model is tailored to meet specific production demands.Compact Yet Heavy-Duty Construction
The machine’s dimensions and weight vary by model, from a compact 4T MC-40 to a heavy-duty 35T MC-150. This variation allows businesses to choose a model that best fits their space and operational requirements.
The Round Bar Peeling Machine series provides a comprehensive solution for bar processing, delivering reliability, efficiency, and superior quality output across all models.
There are several reasons why our Round Bar Peeling Machine stands out:
Exceptional Quality: We prioritize quality in every aspect of our machine, ensuring superior performance and durability.
Customization Options: We offer customization options to tailor the machine to your specific needs, providing a solution that perfectly aligns with your requirements.
Expert Support: Our team of experts is dedicated to providing comprehensive support, from installation to maintenance, ensuring a seamless experience.
Unit type | BP-40 | BP-80 | BP-100 | BP-150 | BP-250 |
Main power source | AC 380V 50HZ | AC 380V 50HZ | AC 380V 50HZ | AC 380V 50HZ | AC 380V 50HZ |
Control source | AC 220V 50HZ | AC 220V 50HZ | AC 220V 50HZ | AC 220V 50HZ | AC 220V 50HZ |
System control power | DC24V | DC24V | DC24V | DC24V | DC24V |
Hardness | hot rolled material ≤HB310 | hot rolled material ≤HB310 | hot rolled material ≤HB310 | hot rolled material ≤HB310 | hot rolled material ≤HB310 |
Peeling length(standard configuration:6m) | ≧2.2m | ≧2.5m | ≧2.5m | ≧3.2m | ≧3.5m |
Peeling diameter range size (raw material) | ∮11-41mm | ∮21-85mm | ∮21-102mm | ∮71-155mm | ∮92-255mm |
Peeling diameter range size (finished product) | ∮10-40mm | ∮20-80mm | ∮20-100mm | ∮70-150mm | ∮90-250mm |
The knife dish form | four knife | four knife | four knife | four knife | four knife |
Blade adjustment mode | Adjust the cutter online without stopping | Adjust the cutter online without stopping | Adjust the cutter online without stopping | Adjust the cutter online without stopping | Adjust the cutter online without stopping |
Speed of mainshaft | 300-2000r/min | 300-1000r/min | 300-1000r/min | 200-450r/min | 70-260r/min |
Peeling depth(diameter) | 0.5-1.5mm | 0.6-2mm | 0.6-2mm | 1-5mm | 1-5mm |
Feeding speed | 0.5-12m/ min | 0.5-10m/min | 0.5-8m/ min | 0.5-5m/ min | 0.5-4m/min |
Diameter tolerance | h9-h11 | h9-h11 | h9-h11 | h9-h11 | h9-h11 |
Surface roughness | Ra1.6-3.2 | Ra1.6-3.2 | Ra1.6-3.2 | Ra1.6-3.2 | Ra3.2-12.5 |
Out of roundness | ≤0.05 | ≤0.05 | ≤0.05 | ≤0.05 | ≤0.05 |
Precision | ≤0.05 | ≤0.1 | ≤0.1 | ≤0.1 | ≤0.1 |
Straightness (raw material) | 3‰ | ≦3‰ | ≦3‰ | ≦3‰ | ≦3‰ |
Straightness (finished product) | 3‰ | ≦3‰ | ≦3‰ | ≦3‰ | ≦3‰ |
Loading frame and unloadingframe's length (standard configuration) | 6m | 6m | 6m | 6m | 6m |
Total power | 58KW | 76KW | 76KW | 122KW | 119KW |
Main motor power | 37KW | 55KW | 55KW | 90KW | 75KW |
Feed motor power | 3.0KW*2 | 3.0KW*2 | 3.0KW*2 | 3.0KW*3 | 3.0KW*6 |
Pull out motor power | 3.0KW*3 | 3.0KW*3 | 3.0KW*3 | 3.0KW*3 | 3.0KW*4 |
Hydraulic pressure station motor power | 3.0KW*1 | 3.0KW*1 | 3.0KW*1 | 11KW*1 | 11KW*1 |
chip removal device motor pwer | 0.75KW*1 | 0.75KW*1 | 0.75KW*1 | 0.75KW*1 | 0.75KW*1 |
Motor power of the shrink knife | 0.4KW*1 | 0.4KW*1 | 0.4KW*1 | 0.4KW*1 | 0.4KW*1 |
Motor power of upper and lower roller table | 1.1KW*1 | 1.1KW*1 | 1.1KW*1 | 1.1KW*1 | 1.1KW*1 |
Weight | 8T | 12T | 12T | 25T | 60T |
Boundary dimension | 16.5*3.2*1.9 | 16.5*4*1.9 | 16.5*4*1.9 | 18*4*2.1 | 20*4.5*2.4 |
Round steel peeling machines play an important role in various industries, including but not limited to:
Machinery manufacturing industry: used to produce precision mechanical parts such as components, bearings, and shafts.
Automobile manufacturing industry: used for processing round steel parts such as axles and transmission shafts to improve the quality and performance of the entire vehicle.
Aerospace industry: used to manufacture aircraft, rocket and other aircraft parts to ensure the safety and reliability of aircraft.
Energy industry: used to produce pipeline materials such as oil and natural gas to ensure the stability and safety of energy transmission.
If you're looking to enhance your production process with a reliable and efficient solution, our Round Bar Peeling Machine is the answer. Contact us today to learn more and request a quote.
What materials can the Round Bar Peeling Machine process?
The machine is designed to handle a wide range of materials, including hot-rolled steel bars, stainless steel, and alloy bars. This versatility makes it suitable for various industrial applications, from automotive to construction.What is the range of bar diameters that each model can process?
The processing range varies by model:MC-40: ∮8-40mm
MC-60: ∮18-60mm
MC-80: ∮20-80mm
MC-100: ∮20-100mm
MC-150: ∮70-150mm
This flexibility allows manufacturers to select the right model based on the bar diameter requirements of their production lines.
What is the power requirement for operating the machine?
All models require a main power supply of AC 380V 50Hz and a control power of AC 220V 50Hz, with additional DC24V control power. The installed capacity ranges from 48KW to 187KW, depending on the model.How precise is the surface finish achieved by the machine?
The machine ensures a high-quality finish with a surface roughness of Ra1.6-0.8, ideal for hot-rolled materials. Additionally, it maintains a diameter tolerance of ≤h8, providing reliable accuracy for high-precision applications.What is the linearity tolerance for the finished product?
The finished product linearity is maintained within ≤0.5‰, ensuring straight and uniform bars that meet strict quality standards, especially beneficial for high-precision applications.What are the dimensions and weight of the machine?
The dimensions vary by model, ranging from 1442 meters for the MC-40 to 164.54 meters for the MC-150. The weight also varies, from 4T for the MC-40 to 35T for the MC-150.Is the machine suitable for high-speed production?
Yes, the machine offers high straightening speeds of up to 25m/min, with roller speeds reaching 140 rpm (depending on the model). This ensures fast processing, making it ideal for high-volume production.What is the standard rectification length?
The standard configuration offers a rectification length of 6 meters, with a minimum rectification length that varies by model, starting from 1 meter for the MC-40.Does the machine require special maintenance?
Routine maintenance, including cleaning, lubrication, and inspection of rollers and other critical parts, is essential for optimal performance. We recommend following the manufacturer’s maintenance schedule for the best results.What industries benefit most from the Round Bar Peeling Machine?
This machine is ideal for industries that require high-precision and high-speed bar processing, including automotive, machinery manufacturing, construction, and aerospace.